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Tope / Shower system

Shower construction

One coordinated plan for the structure, doors, floor, waterproofing, and what to buy next.

Measured or selected Design dimension Verify before cutting

1Master plan

Start here. The plan now shows only room geometry, doors, cables and the finished floor area. Select a numbered callout for its construction detail. Deeper specifications stay collapsed until you need them.

MASTER PLAN / LOOKING DOWN MEASURED ENVELOPE + SELECTED PARTITION DATUM Green = selected or measured Copper = derived design Red = verify before cutting CAB / VEHICLE FRONT SELECTED KITCHEN PARTITION / AFT FINISHED CLEAR / DERIVED 51.24 W x 20.33 D CABLE COVER D2: 19 LEAF / 18 CLEAR / TOP-HUNG D1: 19.5 LEAF / OPENS IN 52.5 / 80/20 FACE TO WARDROBE 21.625 EXISTING AT DRIVER 22.1875 AT WARDROBE 56.5 MEASURED DIAGONAL B-D +0.5625 INFILL AT DRIVER TO SQUARE NEW PARTITION A B C D Structure and plywood 1 STRUCTURE Cable box and concealed driver-wall route 2 CABLES D2 cab slider 3 D2 SLIDER Floor, drain and curbs 4 FLOOR + DRAIN Wall panels, surface stacks and depths 5 WALL STACKS D1 kitchen door 6 D1 DOOR
Open selected-design summary
ElementSelected designStatus
Room52.5 wide from driver 80/20 to wardrobe; 22.1875 cab to kitchenMeasured
D1 kitchen doorInward swing; intact plywood strike side; standard oak frame boards; 19.5 x 12 mm 9-ply Baltic-birch leaf with no Wedi; Guden 316 continuous hingeFrame boards, leaf stock and hinge released; microcement chemistry, final height, seals and latches held
D2 cab doorWet-side top-hung slider; 19 x 3/4 leaf; Husky hanger pack and uncut 4-ft trackHardware released after retailer compatibility check; final height and track cut held
Shower fixtureScandvik Aqua Fina 14140 mixing bridge, 24.25 rail, hand sprayer and 5-ft hoseSelected and released; dry-fit the physical fixture before blocking
FloorPreserve continuous kitchen/wardrobe vinyl; remove it only under the Fundo and curbs, then set a trimmed Fundo Primo 36 x 72 center point-drain baseCore system selected; order kit US2000001 after today's underside check
Cable route14.5 x 2 x 2 cab-wall box, then concealed in driver-wall cavityGeometry selected; bend radius held
VentilationKeep the front-wall fan and porthole reservation shown belowStudy parked; neither item belongs in today's core shower order

2Structure and plywood

Use thin plywood to create flat planes. Use separate structural blocks and ribs wherever hardware, Wedi, or the curved ceiling needs real support.

BuildKeep the kitchen partition intact. Add the standard D1 oak frame and template the curved ceiling ribs.
Measure firstDriver 80/20 spacing and coplanarity; every cab-wall bolt head; the actual shell curve.
Do not guessFixture blocks wait for the delivered Scandvik mixer and rail to become the drilling template.
PLYWOOD MAP WHAT CREATES A PLANE / WHAT CARRIES LOAD Plywood skins make continuous planes. Separate blocks, ribs and vehicle structure carry fixtures and hardware. DRIVER WALL Measured datum: room-side 80/20 face Inset/flush 1/2 plywood support strips 1/4 Baltic-birch continuous skin 3/4 blocks at mixer, rail + hooks Added room depth: 0.850 before proud shims CAB WALL Below ledge: existing factory plywood Overlay = tallest bolt head + 1/16 3/8 overlay remains provisional Above ledge: scribed ribs + matching skin Measure every bolt and the 5/8 shell step PARTITION + WARDROBE Keep 31.5 x 76 x 1/2 partition intact No added full strike jamb at D1 Wardrobe: no new plywood assumed Verify carcass rigidity before covering D1 fixed oak post/head are separate CURVED CEILING Paired 3/4 scribed profile ribs Battens at 6 in maximum spacing Two laminated 3 mm BS1088 skins Template shell before cutting ribs Reference radius is not a rib cut radius D1 MOVING LEAF 12 mm / nominal 1/2 9-ply Baltic birch No Wedi on moving leaf Reinforced microcement on shower face Seal back, edges and hardware holes Width 19.5 / final height cut last D2 MOVING LEAF 3/4 BS1088 okoume leaf Solid hardwood top hanger rail Paint or separately approved wet finish No Wedi and no continuous floor rail Width 19 / final height cut last Do not use thin skins as fixture blocking or as the sole attachment for Wedi, door rail, mixer, hook or grab hardware.
Open full plywood schedule and fixture-blocking rule
LocationWhat to buildWhy
Kitchen partitionKeep the existing 31.5 x 76 x 1/2 plywood intact; seal the opening edge and add only a later face-mounted stop/gasket with local through-bolted latch backingPreserves the continuous panel and avoids a weak full-height replacement joint or screws into plywood end grain
Driver wallInset 1/2 plywood furring between or flush with the 80/20, then one 1/4 Baltic-birch planeLight, flat support plane without losing another 1/2 of room width
Fixture locations3/4 plywood or hardwood blocks spanning and bolted to verified 80/20 behind the Scandvik 14140 mixing bridge and both rail mountsUse the physical fixture as the template. The 1/4 skin and wedi carry no mixer or rail load.
Lower cab wallOverlay sized at least 1/16 thicker than the tallest bolt head; drill clearance holes over headsCreates a flat bearing plane without loading wedi on bolt heads
Upper cab wallScribed structural ribs and matching skin forming one flat vertical wall plane with a curved top edgeBridges the 5/8 setback above the ledge without wrapping wall board around the shell corner
Curved ceiling12 flat at 76.25, then a smooth scribed curve to 72; paired 3/4 profile ribs, transverse battens at 6 max, two laminated 3 mm okoume skinsCreates a light, fair continuous backing for later relief-cut 1/2 wedi; 14.335 radius is reference geometry only

Before closing the driver wall: dry-fit the purchased Scandvik 14140. Record the two 5/8-in mixer penetrations, both rail mounts, 1/2-in supply-adapter clearances and hose travel. Draw each 3/4-in block and its 80/20 fasteners. A thin continuous skin is for flatness, not attachment strength.

3Floor, drain and curbs

The floor has one decision path: prove the drain route, dry-fit the kit, then remove vinyl only inside the verified bond footprints.

CORE ORDERFundo Shower Kit 36 x 72 center drain, US2000001
DRAIN TYPEwedi Click and Seal 2 in point drain
DRAIN CENTERCandidate X = 20 from driver datum; centered Y must be measured
FLOOR DATUMRemove 1/8 vinyl; exposed structural subfloor = 0.000
FLOOR + DRAIN STOCK PAN, PROVISIONAL TRIM + TRUE HEIGHTS SELECTED Fundo Primo 36 x 72 / kit US2000001 HOLD Confirm underside 2-inch waste route DATUM Remove 1/8 vinyl only under bonds STOCK BASE / DRAWN TO SCALE 72 x 36 PROVISIONAL FINISHED FOOTPRINT 51.24 x 20.33 / NOT A CUT SIZE 72 STOCK 36 STOCK 16.85 PROVISIONAL TRIM 3.91 PROVISIONAL Drain center candidate: 20 from the measured driver 80/20 face. Recalculate every trim after wall mockup and underside inspection. PERIMETER HEIGHT / FROM EXPOSED SUBFLOOR STRUCTURAL BIRCH SUBFLOOR / DATUM 0.000 THINSET / 3/16 TO 5/16 COMPRESSED FUNDO STOCK PERIMETER / 1 37/64 MICROCEMENT BUILD / THICKNESS HELD 1.866 TO 1.991 + FINISH TOLERANCE 5 SUBFLOOR HOLE 2-IN SCH 40 WASTE PIPE TOP FLUSH WITH SUBFLOOR LEAN CURB 2 WIDE 3.5 HIGH Wedi Lean Curb 60 / US3000038 One length can supply D1 + D2 spans. Factory slope faces the shower.
Do nextMark X = 20 and centered Y on the intact vinyl. Inspect the entire 5-inch hole zone from below.
Release testProve a supported 2-inch waste route with fall and cab-side service access.
Cut laterDo not cut the floor or remove vinyl until the delivered Fundo and both curb pieces are dry-fitted.
Open floor dimensions, trim study and installation stack
Base orientation and provisional trim study
Stock axisProposed positionApproximate material removed
72 in axisRun driver to wardrobe. The proposed drain is 19.15 from the finished driver edge and 32.09 from the finished wardrobe edge.About 16.85 at the driver stock edge and 3.91 at the wardrobe stock edge
36 in axisRun cab to kitchen with the drain centered in the estimated 20.33 finished depth.About 7.83 at both cab and kitchen stock edges

Layout study only, not cut dimensions. Recalculate from the final waterproof wall planes and verified drain center. Keep at least 2 inches from the drain opening and remake the required 1/2 x 1/2 perimeter channel with at least 1/4 inch of base below it.

The system is selected; the hole is not. X = 20 is inside the measured 16-to-24 feasible band. The proposed cut leaves about 19.15 inches from the finished driver edge, 32.09 inches from the finished wardrobe edge, and about 10.17 inches fore and aft. Those distances exceed wedi's 2-inch drain-opening minimum. Before ordering today, verify that the corresponding 5-inch floor-hole zone is clear below and that a supported 2-inch waste route can leave it with fall and service access.

Order, bottom to topMaterialThickness or elevation
0Score and remove vinyl only beneath Fundo and curb bond footprints1/8 in removed locally; preserve the continuous kitchen/wardrobe sheet
1Exposed structural birch subfloorNew datum = 0.000
2Cement-based modified thinset setting bed3/16 to 5/16 in compressed per the Fundo installation guide
3Trimmed Fundo Primo US9100006Stock perimeter is 1 37/64 in (1.578); a heavily trimmed edge can be lower
4wedi Joint Sealant at base, wall and curb connectionsNo useful added height
5Approved microcement primer, reinforced base, finish and sealerSystem-dependent; 0.10 in is only a planning allowance
Finished drain coverStainless cover included in complete kit US2000001Flush with the final microcement surface, not proud; change finish only if desired

Planning height: using the stock 1.578-in base edge, Wedi's 3/16-to-5/16-in compressed setting bed, and the provisional 0.10-in finish allowance gives roughly 1.87 to 1.99 in above the exposed structural subfloor. Relative to the former top-of-vinyl plane, that is roughly 1.74 to 1.86 in. A heavily trimmed base edge can be lower. These are planning values, not final installed dimensions; measure the actual trimmed edge and approved finish system before door heights are cut.

Datum conversion: the removed vinyl measured 1/8 in. Add 0.125 in to any cable, opening, curb, or door height previously recorded from its top surface when restating that height from the exposed-subfloor datum. Re-measure after removal wherever a cut depends on the result.

The Click and Seal drain body sits below the floor. The installation uses a 5 in subfloor opening and a 2 in nominal Schedule 40 waste pipe cut flush with the subfloor for a curbed installation. North American HepvO is sold only in 1.25 and 1.5 in sizes, so the current HepvO idea necessarily adds a 2-to-1.5 transition. Keep the waste package held until the underside route proves the reducer position, fall, support and cab-side service access.

Official references: wedi Technical Handbook, Jan 2026 · Fundo Primo installation manual · Click and Seal point-drain manual

Open cable chase and service-access diagram
CABLE ROUTE / CORNER A CURRENT ENVELOPE + RECESSED TARGET CONTROL Box end is 38 from wardrobe B NOMINAL 14.5 from straight A datum HOLD Cable OD + minimum bend radius A / DRIVER B / WARDROBE LOW CAB-WALL COVER CONCEALED IN DRIVER-WALL CAVITY 38 TO WARDROBE B / CONTROLLING 14.5 NOMINAL FROM A No cable, conduit, joint or access panel enters the floor pan. CAB-WALL SECTION / NOT TO SCALE EXISTING FLOOR CAB PLY CURRENT 2 x 2 ENVELOPE TARGET STUDY ABOUT 1 HIGH Target assumes one approximately 3/4 cable plus a 1/4 cover. Do not release until the actual cable and bend are mocked up. SERVICE RULE Pull access remains in the cab at the battery connection. Use smooth oversized conduit and leave a permanent pull string.

The cable box remains outside the pan. Its fixed wet-side cover is 14.5 long, 2 high, and 2 proud of the existing cab plywood. It ends about 38 from the wardrobe, leaving about 1/4 to the parked D2 leaf. The route turns into the driver wall; cab-side access at the battery remains removable.

4D1 kitchen door

A simple inward-opening panel: intact plywood on the strike side, one standard oak upright at C, one oak head, and a continuous Wedi curb behind the dry oak apron.

PARTITION FIELD31.5 x 76 x 1/2 plywood remains intact
LEAF WIDTH19.5, opens inward
ASSEMBLY TOP72, aligned with wardrobe
LEAF HEIGHT67.75 maximum zone before real gaps and seals
Buy / buildOne oak 1 x 2 x 8 ft, one oak 1 x 4 project board, 12 mm Baltic-birch leaf stock, and the blank Guden hinge.
Mock upProve the 19.5-inch swing, stop, gasket, latch and sweep with a cheap temporary leaf.
Cut lastFinal leaf height waits for the finished head, curb, hinge and real operating gaps.
D1 KITCHEN DOOR ELEVATION + EXACT 21-INCH WIDTH CHAIN FIXED Assembly top aligns at 72 LEAF 19.5 wide / 12 mm Baltic birch CUT LAST Height follows finished head + curb 31.5 x 76 x 1/2 PARTITION PLYWOOD KEEP INTACT MOVING LEAF HEIGHT CUT LAST 4.25 FIXED INFILL 3/4 OAK HEAD 3.5 WEDI CURB 31.5 PANEL 21 RAW ZONE 72 TOP 67.75 MAX LOOKING DOWN / SHOWER ABOVE 19.5 LEAF 21 TOTAL / EXACT CHAIN 0.5 stop + 0.125 gap + 19.5 leaf + 0.125 gap + 0.75 post The plywood opening edge is the strike side; no added full jamb. BUILD THESE FIXED PARTS FIRST 1 Keep and seal the full plywood partition edge. 2 Fit the 72-inch oak hinge upright at C. 3 Field-fit the oak head at the 72-inch assembly line. 4 Install Fundo + continuous Wedi curb behind the dry oak apron. 5 Measure the finished opening, then cut and finish the leaf.
Open D1 junction details, part schedule and six-step assembly
D1 DETAILS HINGE / STRIKE / THRESHOLD 1 HINGE SIDE AT C / PLAN KITCHEN SHOWER FIXED WALL 3/4 x 1.5 OAK POST 12 mm LEAF 316 CONTINUOUS HINGE / CUT AFTER MOCKUP 2 STRIKE SIDE / PLAN KEEP THE 1/2-IN PLYWOOD EDGE EXISTING PLYWOOD 12 mm LEAF Small face stop + compression gasket Latch backing is local and through-bolted Final projection follows full-size mockup 3 BOTTOM / VERTICAL SECTION KITCHEN / DRY SHOWER / WET OAK 3.5 x 2 WEDI CURB MOVING LEAF Replaceable sweep sheds water inward Leaf does not form the waterproof threshold No fastener penetrates curb or wet face water returns to pan
PartSelected constructionRole
Partition / strike sideExisting 31.5 x 76 x 1/2 plywood, left uncutSeal the exposed edge. Add the small face-mounted stop/gasket and local through-bolted latch backing only after the mockup
Hinge upright at CStandard S4S white-oak 1 x 2, actual 3/4 across the opening x 1.5 deep x 72Tie through to verified support; the wardrobe only locates it. Hinge remains inside the shower
HingeGuden TS05050406-72 blank continuous hinge, 1.5 open x .040 x 72Buy blank hinge now; cut, drill and countersink only after the standard upright and 12 mm Baltic-birch mockup prove the fastener pattern
HeadStandard S4S white-oak 1 x 2, actual 3/4 high x 1.5 deep; field-fit about 20.25 long below the 72 lineCarries upper stop/gasket; area above becomes fixed wedi/microcement infill
Curb3.5 high x 2 wide wedi Lean CurbFixed waterproof threshold; top remains sloped into shower
Dry-side bottom apronStandard S4S white-oak 1 x 4, actual 3/4 x 3.5; field-fit about 20.25 longVisible kitchen-side frame only. Wedi remains continuous directly behind it; no apron fastener penetrates the curb top or wet face
Leaf19.5 nominal width x 12 mm / 1/2, 9-ply Baltic birch; no WediCut height last. On the shower face use the selected maker's approved primer, full-face mesh, flexible base coats, finish and waterproof sealer; seal the kitchen face, edges and every hole
  1. Dry-fit the intact 31.5 x 76 plywood and mark the finished opening edge. Do not rip or replace it.
  2. Crosscut the standard 1 x 2 hinge upright to 72, fasten it through to verified support at C, then field-fit the 1 x 2 head from the remaining board.
  3. Dry-fit the 1 x 4 kitchen-side apron with the continuous Wedi curb immediately behind it; keep all apron fasteners out of the curb top and wet face.
  4. Dry-fit curb, hinge, stop, gasket and latch on a cheap 19.5 mockup leaf.
  5. Waterproof and finish all fixed parts. Measure the finished opening in at least three places.
  6. Cut the 12 mm 9-ply Baltic-birch leaf last. Apply the approved reinforced microcement system to its shower face, seal the other face, all edges and every hardware hole, then hang it and add the closing hardware.

5D2 cab slider

A wet-side, top-hung slider with no floor rail. The 19-inch leaf closes over an 18-inch clear opening and parks 1/4 inch before the cable box.

CLEAR OPENING18 centered on the seat aisle
LEAF19 x 3/4 with 0.5 side overlap
HARDWAREHusky pack + uncut 4-ft track
TRAVEL18.875; trim rail only after mockup
HEIGHTMaximize inside raw 27.375 x 39 cutout after frame, head and curb
Confirm hardwareVerify the Husky hanger pack and uncut 4-foot track are compatible and available.
Bench mockupProve trolley centers, stops, 18.875-inch travel and BG1 guide engagement before trimming the rail.
Finish laterFinal leaf height, seals and road latches wait for the structural head and finished curb.
D2 CAB SLIDER PLAN GEOMETRY + RAW OPENING HEIGHT SELECTED Wet-side top-hung / no floor rail WIDTH 19 leaf / 18 clear / 1/2 overlaps HEIGHT Hold until head + curb exist A / DRIVER B / WARDROBE CABLE COVER CLOSED 19 PARKED 19 38 RAIL ENVELOPE / CONTROLLING 18.875 TRAVEL 18 FINISHED CLEAR 9.375 CENTER TO B Parked leaf starts 0.25 beyond the cable-cover end. Closed leaf projects 0.125 beyond B. EXISTING CAB CUTOUT / ELEVATION 27.375 x 39 RAW 33.5 TO CURVE 39 RAW OPENING 33.5 ABOVE HEIGHT DECISION Structural head must carry the rail and trolley loads. Finished Wedi curb sets the bottom wet boundary. Leaf overlaps the finished head and curb; it is not 39 high by default. Receive hardware, build the head, then measure the final leaf height. Track stays uncut at 48 until trolley and stop positions are proven.
Open D2 rail, guide, seal and structural-opening details
D2 DETAILS TOP RAIL + LOCAL GUIDE / SCHEMATIC HARDWARE Husky PC100/200 + uncut 48 track HOLD Confirm hanger-zone thickness RULE No rail or fastener through pan TOP / SECTION THROUGH STRUCTURAL HEAD STRUCTURAL HARDWOOD HEAD / ANCHORED TO VEHICLE WEDI RETURN + FINISH ON WET FACE TRACK / TRIM AFTER FULL MOCKUP SOLID HANGER RAIL 3/4 LEAF Rail fasteners land in the structural head, never Wedi alone. Wet-side cover remains removable for trolley and stop service. BOTTOM / LOCAL GUIDE AT DRY STRUCTURAL RETURN LEAF FIXED WATERPROOF CURB BG1 LOCAL GUIDE DRY-SIDE SUPPORT Bottom seal sheds water into the shower. Guide, latch and travel lock stay out of the curb wet face. LOCKED WIDTHS 19 leaf / 18 clear / 0.5 overlap each side / 18.875 travel
PartSelected constructionStill required
Structural opening3/4 plywood infill with solid-hardwood head and side posts, centered 9.375 from wardrobe datumConnect head to verified cab/vehicle structure; old plywood and wedi carry no rail load
Leaf19 wide x 3/4 BS1088 okoume, parks toward driver wallAdd a solid-hardwood top rail so the delivered hanger zone is at least 20 mm; cut final height after mockup
Top railPC Henderson Husky PC100/200 nylon-body hanger pack with BG1 guide and clip stops plus compatible uncut 4-ft track; removable coverWoodward's must confirm pack/short-track compatibility and stock; trim only after trolley and stop positions are proven
Bottom guideIncluded BG1 local guide at the closing jamb/curb onlyProve engagement throughout travel; mount on a dry structural return without curb/pan penetration
SealsReplaceable head, closing-jamb and bottom sealsSelect profiles and compression after rail is chosen
Curb3.5 x 2 cut from the same 60 in Lean Curb stock as D1Confirm combined raw D1 and D2 spans fit the stock length
  1. Tape the raw cutout, seat-aisle center, 18 clear opening, 0.5 overlaps, cable-box end and 18.875 travel.
  2. Bench-fit the delivered 4-ft track, hangers, clip stops and BG1 guide on a 19 x 3/4 mockup leaf with a hardwood top rail. Verify the parked edge ends about 1/4 before the cable box.
  3. Build structural head and jambs tied to verified cab structure. Wedi does not carry the rail.
  4. Install curb, returns and waterproofing without penetrating the wet floor.
  5. Measure the finished head-to-curb opening, then fabricate and coat the final leaf.
  6. Install replaceable seals and independent closed and parked travel latches.

6Waterproofing and finish

Wedi makes the enclosure waterproof. Microcement is the finish. Keep those jobs separate and use one approved system for each substrate.

WediSupport, fasten and seal the Fundo, curbs, walls, ceiling, seams and penetrations as one enclosure.
TestCure, flood or leak test, and inspect below before applying any decorative finish.
MicrocementBuy only after written approval over Wedi and a separate reinforced sequence over the moving D1 leaf.
Open wall build-up anatomy diagram
WALL BUILD-UP ANATOMY TWO ATTACHMENT CONCEPTS / APPROVALS STILL REQUIRED FIXED PLANE Continuous substrate or support grid WATERPROOF Wedi + sealed joints and penetrations FINISH One approved microcement system BONDED FIXED WALL Kitchen partition + wardrobe only SUBSTRATE BOND 1/4 WEDI FINISH WET FACE Written substrate preparation and Wedi bond approval required. MECHANICALLY FIXED WALL Driver + cab support planes STRUCTURE THIN SKIN 1/2 WEDI FINISH WET FACE Fasteners pass through the plane into verified structure. The diagram shows roles, not fastening approval. Thin plywood establishes flatness; it does not replace structural blocking.

See the large-scale junction and fastener details →

7Ventilation, porthole and drying

Parked for this release. The wall reservation and earlier VETUS study remain documented so core framing does not block them, but no fan, cowl or porthole is selected for purchase today and no exterior opening should be cut.

Open parked fan, porthole and drying study
POWERED EXHAUSTVETUS FAN12, 41 CFM, two speed, 0.145 A at 12 V
FAN OPENING5.125 face, 3 cut, 2.375 fan depth
OPENING PORTHOLEVETUS PW201P, 7.80 frame, 6.85 cut
CENTERSFan high middle; porthole near A; exact offsets held
VENTILATION RESERVATION PARKED STUDY / DO NOT CUT OR BUY PARKED No fan, cowl or porthole selected AVAILABLE Reported 10 x 10 flat wall zone CLEARANCE Cargo box is 3.5 from wall A / DRIVER B / WARDROBE CAB / VEHICLE FRONT 63.25 LEDGE D2 RAW CUTOUT 27.375 x 39 PORTHOLE RESERVE 7.80 FRAME / 6.85 CUT CENTER HELD FAN STUDY NOT SELECTED 10 x 10 REPORTED ZONE 5.125 FACE / 3 CUT CENTER + BLOCKING HELD 52.5 DRIVER 80/20 TO WARDROBE Reservation locations are illustrative. Tape centers around marker light, structure and D2 hardware before any cut. EXTERIOR CLEARANCE / SCHEMATIC CAB WALL INSIDE COWL REMOVABLE CARGO BOX 3.5 WALL TO BOX If this concept returns, prove 1 inch actual cowl clearance. Keep fan service access from inside the shower.
PartSelected constructionRelease condition
Interior fanVETUS FAN12 mounted high, outside direct spray, removable from the shower sideVETUS wet-location confirmation; exact 10 x 10 zone and wiring route
Wall passageStraight 3 in rigid sleeve with slight outward fall; local structural blocking; wedi sealed continuously to sleeveMeasure wall thickness and draw the blocking/sleeve section
Exterior cowlVETUS SCIROCCO, AISI 316 shell, 3 in connection and water guard, mouth downwardFull-size template proves at least 1 in actual clearance to cargo box and all hardware
Cargo-box restraintFixed bumper keeps the removable box from shifting toward the approximately 2 in cowlConfirm exact 3.5 wall-to-box gap at the selected center
PortholeOpening PW201P with smoked acrylic; structural sleeve/tunnel and blocking ring; bottom reveal slopes into showerExact clear circle, marker/structure offsets, wall thickness and clamp-plane detail
Make-up airFan must operate with porthole closed; provide a protected transfer path through or around D1/D2Mock up a quiet, splash-safe opening; porthole is optional additional parked air
Drying hardwarePrimary bars/hooks at DS wall held 1.5 to 2 off the finish; secondary hooks above D2Keep clear of fan, porthole, D2 rail/parked leaf and direct shower spray

Why both: the fan provides dependable extraction; the porthole adds daylight, passive parked ventilation and a large optional make-up opening. At roughly 50 cubic feet, 41 CFM is about one theoretical room-air change every 75 seconds. Long low-power operation and airflow behind garments matter more to wet-gear drying than a brief 200 CFM purge.

Control: provide OFF / LOW / HIGH plus a timer or delayed shutoff. A normal shower wants an after-run; wet towels and wetsuits may want several hours. The 12 V positive feed uses the manufacturer-specified 500 mA fuse. Do not bury the switch, fan, sleeve seals or cowl fasteners behind permanent finish.

Do not cut or order yet. Tape the 7.80 porthole frame, 6.85 cut, 10 x 10 fan zone, 5.125 fan face, 3 fan cut and approximately 5.83 x 4.96 exterior cowl at full size. Verify the marker light, plywood edges, cab structure, D2 rail/leaf/hooks, wall thickness and cargo-box clearance together.

Manufacturer references: VETUS FAN12 manual · VETUS SCIROCCO · VETUS PW201P

8Complete surface schedule

Every surface is retained below, but collapsed so the page reads as a build document first. Open a row for its dimensioned elevation, layer stack, depth and area.

K · Kitchen partition
PLYWOOD31.5 x 76 x 1/2 plywood kept intact
WATERPROOFING1/4 wedi; written bond approval required
DEPTH0.882 in estimated

Starts at: new 1/2 Baltic birch, built by you

The concept uses a full-surface bond because the plywood is continuous. Do not select adhesive or prepare the plywood until wedi approves the exact vertical application in writing. The kitchen face is the only wall face currently shown with finish on both sides.

KITCHEN PARTITION DIMENSIONED FACE + LAYER ORDER SURFACE new 1/2 Baltic birch, built by you DERIVED DEPTH 0.88 added from stated substrate datum 31.5 x 76 x 1/2 KEEP INTACT D1 RAW ZONE 21 WIDE / TOP AT 72 31.5 PANEL 21 RAW ZONE 76.25 SELECTED CEILING SUBSTRATE -> ROOM 1 Baltic birch panel 0.47 in MEASURED 2 full-surface bond 0.06 in / HOLD ASSUMED 3 wedi 1/4 panel 0.25 in SPEC 4 grip primer VERIFY ASSUMED 5 microcement system 0.1 in / HOLD ASSUMED Red rows remain unresolved and must not become cut dimensions.
Layer, substrate outwardinStatus
Baltic birch, structure0.472measured
full-surface bond, METHOD TO VERIFY0.060ASSUMED
wedi 1/4, the waterproofing0.250spec
grip primer, system TBDASSUMED
microcement, brand and thickness TBD0.100ASSUMED
Total0.882derived
gross27.8 sq ftderived
less opening11.1 sq ftmeasured
net16.7 sq ftderived
R · Wardrobe wall
PLYWOODNone; keep the rigid wardrobe carcass
WATERPROOFING1/4 wedi; written substrate approval required
DEPTH0.410 in estimated added

Starts at: IKEA melamine carcass

Furniture, not structure. Do not abrade or bond the melamine until wedi specifies a compatible preparation and adhesive. First prove that the carcass and its fixing do not flex under firm hand pressure.

WARDROBE WALL DIMENSIONED FACE + LAYER ORDER SURFACE IKEA melamine carcass DERIVED DEPTH 0.41 added from stated substrate datum WARDROBE: NO NEW PLYWOOD VERIFY CARCASS RIGIDITY 22.1875 SELECTED WALL DEPTH 12 FLAT 21.625 EXISTING COUNTER LINE 76.25 HIGH 72 AT CAB SUBSTRATE -> ROOM 1 IKEA carcass EXISTING MEASURED 2 approved bond method 0.06 in / HOLD ASSUMED 3 wedi 1/4 panel 0.25 in SPEC 4 grip primer VERIFY ASSUMED 5 microcement system 0.1 in / HOLD ASSUMED Red rows remain unresolved and must not become cut dimensions.
Layer, substrate outwardinStatus
carcass, existingmeasured
approved bond after prep, VERIFY0.060ASSUMED
wedi 1/40.250spec
grip primer, system TBDASSUMED
microcement, brand and thickness TBD0.100ASSUMED
Total0.410derived
gross11.7 sq ftderived
net11.7 sq ftderived
C1 · Cab wall, BELOW the shelf
PLYWOOD3/8 provisional; size from tallest bolt head
WATERPROOFING1/2 wedi, fixed through to structure
DEPTH0.975 in provisional added

Starts at: factory ply, bolts about 1/4 proud

Do not put wedi on the bolt heads and do not notch the wedi. Measure the tallest head from the factory-plywood face, then use the thinnest actual plywood that finishes at least 1/16 beyond it. A 1/4 actual skin works only if every head is 3/16 proud or less; the reported approximately 1/4 heads keep 3/8 provisional. Drill clearance holes so the skin bears directly on the factory plywood. Fasten wedi through this plane into factory structure; the skin is not the structure.

CAB WALL, BELOW THE SHELF DIMENSIONED FACE + LAYER ORDER SURFACE factory ply, bolts about 1/4 proud DERIVED DEPTH 0.97 added from stated substrate datum D2 RAW 27.375 x 39 LOWER FACTORY PLYWOOD OVERLAY = TALLEST BOLT + 1/16 52.5 DRIVER TO WARDROBE 72 CAB HEIGHT 63.25 LEDGE SUBSTRATE -> ROOM 1 factory plywood EXISTING MEASURED 2 3/8 Baltic birch plane 0.375 in / HOLD ASSUMED 3 wedi 1/2 panel 0.5 in SPEC 4 grip primer VERIFY ASSUMED 5 microcement system 0.1 in / HOLD ASSUMED Red rows remain unresolved and must not become cut dimensions.
Layer, substrate outwardinStatus
factory ply, existingmeasured
3/8 Baltic birch overlay, provisional after bolt measurement0.375ASSUMED
wedi 1/2, mechanically fixed through to structure0.500spec
grip primer, system TBDASSUMED
microcement, brand and thickness TBD0.100ASSUMED
Total0.975derived
gross23.1 sq ftderived
less opening7.4 sq ftASSUMED
net15.6 sq ftderived
C2 · Cab wall, ABOVE the shelf
PLYWOODMatching skin over scribed structural ribs
WATERPROOFING1/2 wedi, mechanically fixed
DEPTH1.600 in provisional from shell

Starts at: the fibreglass shell itself, stepped back 5/8

The shell is approximately 5/8 behind the lower factory-plywood plane. Build scribed plywood ribs from the ledge to a verified structural head, then skin them with the same thickness selected below. The front of both skins becomes one plane, allowing a full-height wedi sheet or staggered wedi joint to cross the ledge. This remains one flat vertical wall plane; only its top edge is scribed to the new curved ceiling. Do not try to wrap wall board around the shell corner. Template the top and provide blocking at every edge and opening before cutting finish material.

CAB WALL, ABOVE THE SHELF DIMENSIONED FACE + LAYER ORDER SURFACE the fibreglass shell itself, stepped back 5/8 DERIVED DEPTH 1.6 added from stated substrate datum 8.75 UPPER BAND SCRIBED RIBS + MATCHED SKIN 52.5 DRIVER TO WARDROBE 72 CAB HEIGHT 63.25 LEDGE SUBSTRATE -> ROOM 1 fibreglass shell EXISTING MEASURED 2 scribed structural ribs 0.625 in / HOLD ASSUMED 3 cab skin, thickness held 0.375 in / HOLD ASSUMED 4 wedi 1/2 panel 0.5 in SPEC 5 grip primer VERIFY ASSUMED 6 microcement system 0.1 in / HOLD ASSUMED Red rows remain unresolved and must not become cut dimensions.
Layer, substrate outwardinStatus
fibreglass shell, existingmeasured
scribed structural ribs, nominal 5/8 projection0.625ASSUMED
cab skin, match selected lower-wall thickness0.375ASSUMED
wedi 1/2, mechanically fixed0.500spec
grip primer, system TBDASSUMED
microcement, brand and thickness TBD0.100ASSUMED
Total1.600derived
gross3.2 sq ftderived
net3.2 sq ftderived
V · Driver side wall
PLYWOOD1/4 skin over inset 1/2 furring and 3/4 blocks
WATERPROOFING1/2 wedi, mechanically fixed
DEPTH0.850 in added from measured 80/20 face

Starts at: 1 x 2 80/20 aluminum over insulation

Use 1/2 plywood ripped into furring strips only to create the support grid and correct low spots. Inset the strips and 3/4 fixture blocks between the 80/20 members with their faces flush whenever possible; putting every 1/2 strip on top would add 1/2 and defeat the space goal. The 1/4 skin makes the plane but does not hold plumbing. Bolt 3/4 blocks to the 80/20 at the mixer, drop-ear elbow, shower-head hook and accessories. Mechanically fix wedi through the skin to the approved support grid; do not rely on adhesive to aluminum or 1/4 ply.

DRIVER SIDE WALL DIMENSIONED FACE + LAYER ORDER SURFACE 1 x 2 80/20 aluminum over insulation DERIVED DEPTH 0.85 added from stated substrate datum DRIVER: 1/4 CONTINUOUS SKIN FURRING + BLOCKS INSET / FLUSH 22.1875 SELECTED WALL DEPTH 12 FLAT 21.625 EXISTING COUNTER LINE 76.25 HIGH 72 AT CAB SUBSTRATE -> ROOM 1 80/20 face / measured datum EXISTING MEASURED 2 1/2 ply furring, inset VERIFY ASSUMED 3 1/4 Baltic birch plane 0.25 in / HOLD ASSUMED 4 3/4 fixture blocking VERIFY ASSUMED 5 wedi 1/2 panel 0.5 in SPEC 6 grip primer VERIFY ASSUMED 7 microcement system 0.1 in / HOLD ASSUMED Red rows remain unresolved and must not become cut dimensions.
Layer, substrate outwardinStatus
80/20 room-side face, measured plan datummeasured
1/2 plywood furring strips, inset or locally shimmedASSUMED
1/4 Baltic birch continuous plane0.250ASSUMED
3/4 structural fixture blocking inset within frameASSUMED
wedi 1/2, mechanically fixed with approved hardware0.500spec
grip primer, system TBDASSUMED
microcement, brand and thickness TBD0.100ASSUMED
Total0.850derived
gross11.7 sq ftderived
net11.7 sq ftderived
F · Floor
PLYWOODRemove 1/8 vinyl only under Fundo/curbs
WATERPROOFINGFundo Primo US9100006 in core kit US2000001
DEPTHabout 1.87 to 1.99 in at stock edge

Starts at: exposed structural birch subfloor after removing 1/8 roll vinyl

The 1/8 roll vinyl continues under the wardrobe and across the kitchen floor. Do not pull it from beneath fixed cabinetry. Score and selectively remove it only where the Fundo and curbs bond to the subfloor. Terminate each cut at the dry face of a curb or fixed wet-room boundary and protect/seal the remaining dry-side edge. Within the bond footprints, remove adhesive residue. The exposed structural subfloor becomes elevation 0.000. Any old height taken from the vinyl surface converts to the new datum by adding 0.125. Inspect and repair the subfloor before layout. The finished assembly does not include the removed vinyl. A continuous waterproof tray follows. Corner A reportedly contains an approximately 2 high x 2 wide cable envelope. Its lower cab-wall box ends 38 from the wardrobe, or 14.5 from nominal A, then the route turns into the full driver-wall cavity. Current bundle: system ground, large charge cable and Wolfbox cable. Proposed bundle after moving the ground rearward: large charge cable plus Wolfbox only. Neither version goes under or through the pan. The cab-wall box is 2 high and 2 proud of existing plywood, waterproofed as a fixed enclosure with access from the cab side. Pull access stays in the cab at the battery; there is no chase in or under the pan.

FLOOR DIMENSIONED FACE + LAYER ORDER SURFACE exposed structural birch subfloor after removing 1/8 roll vinyl DERIVED DEPTH 1.866 to 1.991 at stock edge / finish held PROVISIONAL FUNDO FOOTPRINT 51.24 x 20.33 / NOT A CUT SIZE 52.5 MEASURED 22.1875 Vinyl is removed only under verified Fundo + curb bond footprints. SUBSTRATE -> ROOM 1 thinset bed 0.1875 in SPEC 2 wedi Fundo pan 1.58 in SPEC 3 wedi Joint Sealant at bas SYSTEM SPEC 4 grip primer VERIFY ASSUMED 5 microcement system 0.1 in / HOLD ASSUMED Red rows remain unresolved and must not become cut dimensions.
Layer, substrate outwardinStatus
thinset setting bed, 3/16 minimum compressed0.188spec
wedi Fundo Primo US9100006, selected stock edge1.578spec
wedi Joint Sealant at base, wall and curb connectionsspec
grip primer, system TBDASSUMED
microcement, brand and thickness TBD0.100ASSUMED
Total1.866derived
gross7.2 sq ftderived
net7.2 sq ftderived
H · Ceiling
PLYWOODTwo laminated 3 mm skins over ribs
WATERPROOFING1/2 wedi; 6 in ceiling fastener pattern
DEPTH0.840 in plus ribs / battens

Starts at: fibreglass shell, curved at the cab end

Keep the first 12 in flat at 76.25, then make one smooth scribed curve to 72 at the cab. The 14.335 in radius and 11.331 in arc are reference geometry, not rib cut dimensions. First template the shell. Cut paired 3/4 plywood profile ribs at the driver and wardrobe edges, bridge them with transverse battens at no more than 6 in stations, and laminate two 3 mm okoume skins over the curve. Anchor ribs and battens only to verified vehicle structure. wedi permits relief-cut bending, but its specialty guide says cut panels in wet areas need waterproofing over them; obtain the exact written wedi method before cutting or installing the 1/2 in ceiling board.

CEILING DIMENSIONED FACE + LAYER ORDER SURFACE fibreglass shell, curved at the cab end DERIVED DEPTH 0.84 added + structural furring 12 FLAT AT 76.25 SCRIBE REAL SHELL CURVE 14.335 R IS REFERENCE ONLY 22.1875 PLAN DEPTH 76.25 72 SUBSTRATE -> ROOM 1 paired 3/4 plywood ribs EXISTING DERIVED 2 transverse battens, 6 in VERIFY ASSUMED 3 two laminated 3 mm BS1088 0.24 in / HOLD ASSUMED 4 wedi 1/2 panel 0.5 in SPEC 5 grip primer VERIFY ASSUMED 6 microcement system 0.1 in / HOLD ASSUMED Red rows remain unresolved and must not become cut dimensions.
Layer, substrate outwardinStatus
paired 3/4 plywood profile ribs, scribed to shellderived
transverse battens, 6 in maximum stationsASSUMED
two laminated 3 mm BS1088 okoume skins0.236ASSUMED
kerf-cut wedi 1/2, manufacturer method0.500spec
grip primer, system TBDASSUMED
microcement, brand and thickness TBD0.100ASSUMED
Total0.836derived
gross8.5 sq ftderived
net8.5 sq ftderived

9Build order

The project has five phases. Finish each phase's measurements and tests before committing the next layer.

01Measure and receive hardware
02Mock up doors, drain and curve
03Build dry structure and rough-ins
04Install and test waterproof shell
05Finish, hang doors and commission
Open complete fourteen-step build sequence
  1. Release the core kit: mark drain X/Y, inspect the 5-inch zone below it and prove a supported 2-inch waste route. If clear, order US2000001 and one bag of PRO-SET US5076012 today.
  2. Close dry-structure measurements: 80/20 spacing and coplanarity, selected fixture centers, every cab bolt head, full-size upper-shell/curved-ceiling profile and both door datums.
  3. Get written approvals: wedi attachment/bond methods, the full microcement-over-wedi system, and the separate reinforced microcement sequence over the moving 12 mm Baltic-birch D1 leaf. Ventilation approval is deferred with the parked package.
  4. Make full-size mockups: D1 inward swing and seals; D2 with its delivered uncut rail, hangers and guide; the paired curved-ceiling ribs; curb positions and proposed floor/drain center. Preserve the fan/porthole wall reservation but do not cut it.
  5. Expose the floor datum: dry-lay the Fundo and curbs, mark their exact bond footprints, then score and remove the 1/8 vinyl only inside those lines. Preserve the sheet beneath the wardrobe and across the kitchen, terminate it at the dry curb/boundary face, and protect/seal that dry-side edge. Inspect flatness, stiffness, seams and damage; repair before layout.
  6. Rough in below the floor: drain, supported waste line, trap/valve and service access. Pressure or leak test before covering.
  7. Build dry structure: driver furring and fixture blocks, cab overlays/ribs, cable box and conduit route, paired ceiling profile ribs, five transverse battens and two-layer 3 mm curved skin, D1 fixed frame and D2 structural head/rail backing. Keep the parked fan/porthole reservation clear.
  8. Dry cut the waterproof shell: Fundo base, both curbs, wall panels, ceiling panels and door openings. Label every piece. Do not cut a ventilation opening until that package is reopened and selected.
  9. Set the floor system: waste pipe, Click and Seal drain, Fundo base and curbs using the selected product manual.
  10. Install walls and ceiling: maintain specified framing, fastener spacing, edge support, sealant beads and penetration details.
  11. Test waterproofing: cure as required, then flood/leak test and inspect below and from cab access.
  12. Finish fixed surfaces: approved primer, mesh/base, microcement and sealer with slopes and gasket lands preserved.
  13. Fabricate door leaves last: measure finished openings, apply the approved reinforced microcement build to the D1 shower face, seal its remaining faces/edges/holes, finish D2 as specified, then hang and seal.
  14. Commission for travel: hose test, drain test, door-cycle test, vibration/rattle check and positive latch check. Add fan, cowl and porthole tests only when the parked ventilation package is built.

10Today's build and buy list

Today: buy Group 1 only. It is the simple D1 fixed frame and does not depend on the floor, Wedi, or final moving-leaf height.

Group 1 / D1 intact partition, standard frame boards and door leaf
Buy nowExact quantityMill / use
S4S white-oak 1 x 2 x 8 ftOne standard surfaced board, actual about 3/4 x 1.5Crosscut 72 for the hinge upright at C. Use the remainder for the field-fit head, expected about 20.25. No milling or rough stock.
S4S white-oak 1 x 4 project boardOne piece at least 24 long, actual about 3/4 x 3.5Field-fit the dry-side bottom apron, expected about 20.25. It sits in front of the Wedi curb but is not waterproofing.
Existing partition plywoodKeep the full 31.5 x 76 x 1/2 panel intactDo not rip off or replace its opening edge. Seal the edge; select the small face-mounted stop/gasket and through-bolted latch backing after mockup.
D1 leaf stockOne 12 mm / nominal 1/2, 9-ply Baltic-birch panel large enough for a 19.5-wide x field-measured-height leafNo Wedi on the moving door. Do not cut final height. Hold the exact primer/mesh/base/finish/sealer purchase until the microcement manufacturer approves its plywood sequence.

Next release: after the underside drain check passes, order the Fundo kit, one bag of PRO-SET and one spare Joint Sealant cartridge. Everything else remains measurement-gated.

Open Groups 2-5 and all held purchases
Group 2 / floor build-up
WoodQuantity todayDecision
Wood floor frame or wood curbNoneThe Fundo base bonds to the exposed structural subfloor after vinyl is removed only in the base/curb footprints. Buy repair/blocking plywood only if underside inspection finds damage or an unsupported cut edge.
Possible repair/blocking stockHeld; use 3/4 BS1088 offcuts if inspection requires itNo wood belongs between the Fundo and sound structural subfloor.
Group 3 / wall and ceiling plywood
LocationWoodRelease note
Driver wallOne 4 x 8 sheet 1/4 / 6 mm BS1088 okoume skin; one 2 x 4 panel 1/2 plywood for 1.5-to-2-wide furring strips; one 2 x 4 panel 3/4 BS1088 for fixture blocksMeasure 80/20 spacing and coplanarity first. Inset furring where possible. The 1/4 skin creates a plane; 3/4 blocks carry the shower fixture.
Cab wallLikely one 4 x 8 sheet 3/8 BS1088 okoumeMeasure every bolt first. Use 3/8 if any head is more than 3/16 proud; use 1/4 only if every head is 3/16 or less. Drill clearance holes over heads.
Curved ceilingOne 4 x 8 sheet 1/8 / 3 mm BS1088 okoume for two laminated skins; paired 3/4 plywood profile ribs; five clear 1 x 2 x 6 battensTemplate the real shell before cutting ribs. The 14.335 radius is a reference, not the cut profile.
Group 4 / Wedi system

Order only after the drain/underside check: mark X = 20 and centered Y, inspect below the full 5-inch hole zone, and prove a supported 2-inch waste route.

Core orderExact quantityWhat it replaces / includes
wedi Fundo Shower Kit 36 x 72 center drain, US2000001One complete kit; $1,574.69 and Add to Cart shown 2026-08-24Includes the US9100006 base, Click and Seal 2-in drain, stainless drain cover, one Lean curb, 1/2-in wall panels, Joint Sealant, 100 fasteners/washers, valve/pipe collars and corner putty knife. Do not duplicate-buy US9100006, US3000038 or US4000001.
wedi PRO-SET tile adhesive, US5076012One 25 lb bag; $18.70 and in stock shown 2026-08-24ANSI A118.11 modified setting bed beneath the Fundo. One bag is more than the trimmed base requires; buy a later bag for any approved full-surface wall bonding.
wedi Joint Sealant, US5000013One extra 10.5 oz cartridge; $21.06 and in stock shown 2026-08-24Contingency for the cable-box geometry and extra ceiling joints. Keep the kit cartridges together and do not substitute generic sealant.

The complete kit is the preferred order because it bundles the selected base, drain, curb, stainless cover and enough 1/2-in wall-system material for this takeoff. The computed 1/2-in requirement is 39.0 sq ft net / 46.0 with waste. The kit's standard three-wall coverage is larger. The separate 1/4-in panels below remain a later approval item.

Group 5 / hinges, slider hardware, drain and shower apparatus
ItemExact selectionBuy boundary
D1 hingeGuden TS05050406-72 blank continuous hinge; Type 316, 72 long, 1.5 open, .040 leafBuy now. It is blank: cut, drill and countersink after the fixed frame and mockup leaf exist. Do not buy final screws yet.
D2 sliderPC Henderson Husky PC100/200 nylon-body pack + compatible uncut 4-ft trackPhone Woodward's first to confirm compatibility and stock. Prefer stainless track; aluminum fallback. Do not trim it.
DrainWedi Click and Seal 2-in point drain and stainless coverIncluded in US2000001. Do not duplicate-buy.
Shower apparatusScandvik Aqua Fina Shower System with Mixing Bridge, part 14140Buy now, then use the delivered mixer and rail as the exact 3/4-blocking template.
Door seals, sweep and road latchesNot selected yetHold until the fixed frame, curb and delivered D1/D2 mechanisms are mocked up.

Measure or approve before buying: these are real holds. Buying them early risks the wrong thickness, hardware section or finish chemistry.

Held itemExact planning takeoffRelease condition
wedi 1/4, 48 x 602 sheets; 28.5 sq ft net, 33.6 with wasteWritten approval for kitchen plywood and wardrobe substrates
Cab overlay plywood1 4 x 8 sheet provisional at 3/8Same-day purchase gate above: actual thickness must finish at least 1/16 beyond the tallest bolt head
80/20 and wedi attachment hardwareCount after support map; kit includes 100 wood/20-gauge fasteners and washersVerify extrusion orientation/gauge and get wedi direction for the actual metal and plywood support planes
Shower supply rough-inHot/cold 1/2-in connections, serviceable transitions and branch isolation already represented in the water-system BOMReceive and dry-fit the selected Scandvik 14140 first; then freeze its center, adapter depth and 3/4 blocking map
Waste and trap package2 in Schedule 40 from Click and Seal drain; 1.5 in HepvO concept remains provisionalUnderside route, fall, reducer location, support, capacity and cab-side maintenance access
Microcement systemFixed-surface capacity for at least 91 sq ft including 20 percent allowance, plus the D1 leaf faceWritten approval for one-brand system over wedi in a moving vehicle and its separate primer, full-face mesh, flexible base, finish and sealer sequence over the moving 12 mm Baltic-birch leaf
D1 completion hardwarePermanent hinge screws, stop/gasket, sweep and three closing/latching functionsReceive blank hinge; complete fixed frame, curb and full-size mockup before sizing screws or seals
D2 completion hardwarePermanent rail fasteners, seals, rail cover fasteners and positive closed/parked travel latchesBench-fit delivered pack and uncut track; complete structural head and finished head-to-curb measurement
Ventilation and portholeNo purchase todayDeliberately parked. Retain the wall reservation and reopen product selection before any cab-wall cut.

11What remains, in working order

Four checks control nearly every remaining purchase and cut.

FloorInspect the drain zone and prove the supported 2-inch route.
StructureMeasure 80/20, cab bolt projection and the real ceiling curve.
SystemsReceive door and shower hardware; obtain written Wedi and microcement approvals.
Open the complete remaining-work checklist
  1. Today / release the core kit: leave the vinyl intact, mark X = 20 and centered Y on top of it, inspect and photograph directly below the entire 5-in hole zone, and prove where the supported 2-in waste can run. If clear, order US2000001, US5076012 and one spare US5000013 cartridge.
  2. When the kit arrives: dry-lay the base and both curb cuts first. Mark their exact bond footprints, then selectively remove the 1/8 vinyl inside those lines only. Inspect the exposed structural subfloor and remeasure cable/opening heights from subfloor = 0.000.
  3. Waste: choose and test the supported 2-in route, trap/HepvO configuration, reducer if any, fall and cab-side maintenance access before cutting the 5-in hole.
  4. Driver structure: measure 80/20 spacing, connection points and coplanarity. The 52.5 room width already starts at its room-side face.
  5. Fixtures: order the selected Scandvik 14140 today. When it arrives, dry-fit the mixing bridge, rail, hand sprayer and hose, then mark the two 5/8-in mixer penetrations, rail mounts, adapter depths and service clearances before placing any 3/4 blocks.
  6. Cab wall and ceiling: record maximum bolt projection; make a full-size shell template; cut paired ribs from that template, not the 14.335-in reference radius, and dry-fit the five transverse battens before laminating skins.
  7. D2: confirm the PC100/200 hanger pack and 4-ft short track with Woodward's, then record the delivered section depth, trolley centers, stop positions, minimum head clearance and BG1 guide engagement before trimming anything.
  8. Microcement: get written approval for the complete system over wedi in a moving vehicle, including joints and maximum movement.
  9. wedi: get written attachment direction for the vehicle framing and approval for 1/4-in panels on the kitchen plywood and wardrobe. The current Wedi manual already permits field-cutting the base, subject to its 2-in drain clearance and 1/2 x 1/2 channel rules.
  10. Ventilation: no action is required for today's core order. Keep the reserved fan/porthole zone clear and reopen the package before closing or cutting the cab wall.

Practical release state: the intact D1 partition, standard oak 1 x 2 and 1 x 4 frame boards, 12 mm 9-ply Baltic-birch D1 leaf stock, curved-ceiling skin/battens, D1 hinge and Scandvik fixture are released now. The D2 hanger pack and uncut track release after a quick retailer compatibility/stock check. The complete wedi core kit releases after the underside drain-route check. Cab-overlay thickness, permanent vehicle fasteners, final door cuts, waste route and both fixed-surface and D1-leaf microcement chemistry remain controlled gates.